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Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 08 sept. 2019, 20:45
par bill77
Must be quite satisfactory !!! Congrats !
Big grin on your face ?
After all the hard work and deep thinking ...
Re: 1303 Mythbuster -> 2,4 ltr T4Turbo en construction
Posté : 22 janv. 2020, 23:22
par Airspeed
Thanks for keeping the thread alive mon amis!
A moment je suis constructer noveau moteur: 102mm Deutz x 74mm = 2,4 ltr
JPM camshaft.
Alors peut etre encore plus de CV..?
Greetings,
Walter
Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 23 janv. 2020, 03:25
par bill77
415 was not enough ?

Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 23 janv. 2020, 08:04
par Airspeed
bill77 a écrit : ↑23 janv. 2020, 03:25
415 was not enough ?
Its not of course

and the engine would have made 500 easy, if it wasn’t for a building mistake (switched pistons) of me that resulted in engine damage...
So I had to rebuild it again.
Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 23 janv. 2020, 12:10
par bill77
Bad luck !
But that's what winters are for, rebuilding the new beast that will dump everybody out there next spring !!!

Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 23 janv. 2020, 13:55
par ElPax
The vw aircooled that run and the most powerful to my knowledge.
The subaru engine are aircooled...
Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 06 avr. 2020, 18:38
par Airspeed
Almost ready to be installed:
I'll try to run it N/A first, so I have a baseline again and because I want to try a new (patented) idea on the exhaust

Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 06 avr. 2020, 20:33
par Superflo
Keep the pictures coming

Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 06 avr. 2020, 22:24
par coxy-ben
Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 06 avr. 2020, 23:47
par ElPax
Nice engine

Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 07 avr. 2020, 07:02
par Alex
Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 07 avr. 2020, 08:53
par kevin
Nice job Walter, congratulation
Did you cut the Deutz cylinder under clamping load similar to an installation on the engine?
While cutting mine to bore size of 105mm I measured a deformation of 0.03 to 0.04mm with the 4x 35Nm torque which represents a significant part of the operating clearance. Therefore I machined my cylinders under pre-load as they recover 100% shape (elastic deformation)
Did you by any chance measure how they behave with a 102mm bore diameter?
Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 07 avr. 2020, 10:52
par Airspeed
kevin a écrit : ↑07 avr. 2020, 08:53
Nice job Walter, congratulation
Did you cut the Deutz cylinder under clamping load similar to an installation on the engine?
While cutting mine to bore size of 105mm I measured a deformation of 0.03 to 0.04mm with the 4x 35Nm torque which represents a significant part of the operating clearance. Therefore I machined my cylinders under pre-load as they recover 100% shape (elastic deformation)
Did you by any chance measure how they behave with a 102mm bore diameter?
I understand and you did good practice with that!
These were however new german cylinders (not the china copies) and were already 102mm to start with. So, I didn't bore them and machinework for shortening was done elsewhere. They are extremely thick and sturdy (very good hard iron), so making them shorter only won't distord anything.
Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 07 avr. 2020, 11:02
par Airspeed
Superflo a écrit : ↑06 avr. 2020, 20:33
Keep the pictures coming
Ok
Repaired the damaged head:
Crank assembly goes back in with same bearings and all:
With the Deutz cylinders, I wanted some extra cooling.
This is for a little lower engine bay temps:
and this for some extra oil cooling reserve:

Top one is my old cooler I had in there for over 15 years or so...
Bottom one is Mercedes as well (from ebay

) but obviously just bigger thus better and fits just behind the front valance grill!
Re: 1303 Mythbuster -> 2,2 ltr T4Turbo version 2.0
Posté : 13 avr. 2020, 18:21
par Airspeed
Apres N/A assembler exhaust with anti-reversion chambers:
